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EPDM, Our Studio Roofing Material

EPDM: The right choice for a sustainable roofing system

Since 1980, Firestone RubberGard EPDM membranes have been installed on hundreds
of thousands of roofs from the cold climates of Alaska to the desert sun of the Arabian
Gulf. Today, over 1.000.000.000 m² have been installed on rooftops all over the world.

Over the years the EPDM rubber roofing membrane has become the number one
single-ply roofing choice of architects, roof consultants and contractors for both new
construction, tear-off or recover roofing projects.

Today, major environmental concerns result in a strong commitment, within the
building industry, to provide long-term solutions that not only save money by extending
the life of the roof but aim to reduce the demand for energy and other natural resources
and minimise the environmental impact.

For these ‘sustainable’ roofing systems EPDM membranes are the right choice.

RubberGard®: the EPDM reference

Firestone RubberGard® EPDM is the ideal, highly durable waterproofing solution for
low-slope commercial and industrial roofs. Its success can be attributed to a unique
combination of features and benefits:

  •  Long-lasting performance
  • Flexibility
  • Outstanding weathering characteristics
  • Unmatched resistance to ozone, UV radiation and cold cracking
  • Dimensionally stable
  • Limited environmental impact
  • Low life-cycle cost

What makes EPDM such an outstanding sustainable
roofing system?

The initial impacts of producing a construction product account for almost all
of the environmental impact as compared to the impacts that occur during its
service life, until near the end of service life, impacts again rise as the product
is removed and disposed. Premature roof failure therefore represents an environmental
disaster, when one considers the additional manufacturing, labour,
shipping, tear-off and related energy costs necessary to replace a low-slope
roofing system.

Expanded use through superior durability and longevity

However, if we can increase the durability of a roof, we not only expand its useful
service life, we also reduce the average annual impact on the environment.

  • EPDM is considered to be a very high performing material when it comes to
    durability aspects:
  • EPDM is virtually immune to ozone, UV radiation and cold cracking. The
    chemical composition of the EPDM polymer is indeed such that there are
    no (weak) double bonds in the main chains of the ethylene-propylene
    polymer, which could be attacked by oxidation or UV.
  • Due to the presence of the carbon black fillers in the membrane, UV
    radiation is absorbed and converted into heat, to which the membrane
    resists very well.
  • EPDM is dimensionally stable yet expands and contracts with the building
    movement. This allows the membrane to be used in a variety of climates.
  • The material does not rely on plasticizers for its flexibility, so there is no
    danger of the material becoming brittle from plasticizer loss down the
    road.

The characteristics of the EPDM membrane remain stable and unchanged over time thus providing a sustainable roofing solution.

Extended use through repair/renovation

And … if we can develop and implement strategies to repair or renew the
roof, we can even further extend service life, and further reduce average
environmental impact.

Even after years of exposure EPDM requires little or no maintenance. Using
the QuickSeam Tape System, the EPDM membrane can be repaired at any
time during its service life and any additions or alterations to the roof (e.g. PV
installations) can easily be addressed using QuickSeam accessories.

Low life-cycle cost

The above features (little or no maintenance, facility to repair combined with
its inherent durability) and competitive installed cost of EPDM roofing systems
result in a very low life-cycle cost, exceeding other popular low-slope roofing
systems.

Green Roofing Solution

Eco-friendly membrane

EPDM is an inert material with limited environmental impact during manufacturing, installation
and use. The initial production of the membrane has a low embodied energy number (i.e. the
amount of energy required to produce and implement a product from material extraction,
manufacture and installation). In addition, several other components (cleaners, primers, adhesives)
were developed for use with the EPDM membrane, to reduce volatile organic compound
(VOC) emissions during installation.

Analysis has shown no toxic substances are released from the EPDM membranes, allowing
collection and use of run-off rainwater for household use. A report from the Belgian BECEWA
Institute has lead to the following conclusion: “After exposure to Firestone RubberGard EPDM,
the water complies with the basic environmental quality standard for surface water and there is
no abnormal germ growth. The water can be used for household use (toilet, washing machine,
etc.)”.

Furthermore, at the end of its service life the membrane can be recycled and re-used in e.g.
walkway pads and road asphalt. Firestone currently has embarked on an EPDM recycling program.

Benefits of a black membrane

In regions where Heating Degree Days exceed the Cooling Degree Days, a black EPDM
membrane on top of a properly insulated roof can help to save energy and reduce associated
carbon emissions. In general, for those buildings where the major part of the energy consumption
is used for heating purposes, a black EPDM membrane on top of a properly insulated roof
will be beneficial compared to a white reflective membrane.

Extensive green roofs

Ever increasing concerns for the environment make green roofs becoming a regular part of
our landscape. EPDM’s ecological benefits, physical characteristics in combination with its life
expectancy up to 50 years make it a perfect solution for extensive green roofing applications.

Photovoltaic roofs

Moreover, EPDM roofing systems can easily be combined with any type of solar panels or
photovoltaic strips for solar energy. Solar roofing systems provide savings on energy costs and
reduction of carbon emissions helping towards a sustainable environment.

Conclusion

Many factors go into creating a sustainable roofing system, including proper design, quality
materials and professional installation in order to achieve great results. EPDM’s excellent and
long-lasting performance, its low life-cycle costs and outstanding weathering characteristics,
reducing long-term demand on natural resources, make it the best solution for sustainable
roofing systems.

Tests & studies

EPDM’s sustainability has been proven by extensive testing and various independent studies.

No crazing or cracking

The Firestone RubberGard EPDM membranes have been subjected to artificial ageing by
exposing samples in a QUV fluorescent artificial weathering machine. A standard requirement
for EPDM membranes demands that no cracks and crazing are apparent after exposure up to
4.000 hours. Firestone membranes have been aged up to 10.000 hours of exposure without
any signs of cracking or crazing.

The Firestone EPDM membranes have also been exposed up to 2.000.000 Langley (relating to
approx. 20 years of ‘normal’ exposure) in the EMMA test (Equatorial Mounted Mirrors Ageing),
where equatorial sunlight is concentrated on the membrane using mirrors, without any signs
of ageing.

Outstanding durability

When considering actual ageing of the membranes in the field, the study, “EPDM Roof Membranes:
Long-term Performance Revisited”, written by Tim Trial, Ross Robertson and Brian
Gish, found that the tensile strength and tear resistance data obtained for both ballasted and
exposed roofs exceed the minimum requirements for new and heat aged membranes after
20-25 years of service life.

To further illustrate the durability of the EPDM membrane, a recent study “Evaluation of the
useful life of EPDM roofing membranes”, performed by SKZ (Süddeutsche Kunststoff-Zentrum)
in Würzburg, Germany, showed that the useful life of correctly made EPDM roofing membranes
may be considered as clearly over 50 years under Central European climate conditions.
Although this study puts forward a general conclusion, it gives an indication on what can be
expected, based on field experience with EPDM membranes.

Life-cycle analysis

The Dutch Institute for Biological and Ecological Constructions (NIBE) publishes, on an annual
basis, a comparison between various building products and their impact on the environment.
In this survey the roofing materials were evaluated over a calculation period of 75 years. Two
major aspects were taken into account: building costs (installation costs per m2) and the hidden
environmental costs (emission, raw materials, etc.). Eight basic roofing products were selected
and judged. Out of this comparison the EPDM membrane came out as the most environmental
friendly product.

An ongoing LCA study, performed by GreenTeam Inc., looks at the imp

act of various synthetic
membranes as well as modified bitumen on climate, atmosphere, water and toxicity.
Preliminary results show that, overall, EPDM membranes have less impact on the environment
compared to SBS, PVC and TPO membranes.
The GreenTeam, Inc. is a strategic and environmental consulting firm specialising in building industry issues, addressing sustainable design and environmental issues.

Low impact membrane

Earlier, Greenpeace and the magazine “Green Building Digest” have put EPDM membranes
at the top of their rankings of ‘low impact membranes’.

Our cabins that use EPDM roofing